A turnkey blast-resistant building is pre-constructed and sold to buyers without the need for further customization. Of course, the opportunity for modifications still exists, but the idea is that you can just turn the key to unlock the door and start using your building. For many job sites, turnkey buildings may seem like the ultimate convenience, especially if you need a temporary structure. They are constructed off-site, so installing them on your job site is a quick and straightforward process. However, the questions remain: Are these buildings too good to be true? What are the risks involved?

Being environmentally conscious or eco-conscious is defined as being environmentally aware and sensitive to potential environmental impact. If your day-to-day operations include storing, accumulating, or dispensing chemicals that could negatively impact the environment, it’s your responsibility to make sure that you are properly controlling those elements. Beyond just being a good steward of the environment, environmental compliance is a heavily regulated and monitored part of responsible chemical handling. Government entities like OSHA, EPA, NFPA, and most state and local governments all have specific standards that must be followed to avoid violations that could result in penalties and workflow interruptions.

Interest and demand in the hydrogen industry are both on the upswing. In 2020, energy companies produced roughly 50 million tons of hydrogen, and it's estimated that by the year 2050, production could increase to 500 million tons. Currently, there is around $80 billion invested in the industry, so those looking to tap into its potential will need to find safe ways to process, transport, and store it. That's where steel blast-resistant buildings come in – they are strong and portable enough to adapt to emerging and fast-paced needs.

If you’re looking for optimal safety, design flexibility, resilience, and performance in building material, you can’t do better than steel. Not only does it stand up to natural and man-made disasters, but it helps keep people on your worksite safe, allowing site managers the peace of mind to know that they’ve created the most durable environment possible.

This article was adapted to be printed in the November/December 2021 issue of BIC Magazine, where it was edited for length and relevance. You can read the original comparison of blast resistant buildings and shipping containers on our blog, or proceed with the BIC article below. For many years, RedGuard claimed to be the only manufacturer of blast-resistant buildings to test and make the data in its blast tests readily available. Since then, some companies have followed suit, even publishing videos showing their buildings’ response. One competitor shows its design’s performance, but also illustrates a high-level blast impacting what appears to be a steel shipping container. What is the implication of that comparison? It is important to point out, in no uncertain terms, that a steel shipping container is not a blast-resistant building. While the appearance may be similar, the differences between a shipping container and a blast-resistant building are significant. RedGuard has been developing blast-resistant buildings since 2005, when an oil refinery accident killed 15 people and injured nearly 200 more. At the time, RedGuard (then known as ABox4U) leased and sold shipping containers for use as storage boxes on refineries, construction sites and other hazardous worksites. Engineers who investigated that accident observed that portable trailers used as offices and break rooms were decimated during the blast, while steel shipping containers that stored tools and equipment mainly appeared unharmed. Conversations started behind the scenes, and RedGuard’s founder saw an industry need to fill. Because of this history, many people assume that a steel blast-resistant building is nothing more than a shipping container. That is far from the reality. Let’s take a look at the similarities and differences. Shipping container similarities Shipping containers are made to haul goods across the ocean and, once they reach port, by railcar or semi-truck. They are designed to be used for around 15 years. However, some last as many as 30 years, with people finding alternative uses for them after their use for shipping goods worldwide ends. Shipping containers are built ruggedly. To survive many years of salty ocean spray, heavy rain, wind, hurricanes and a lot of rough handling, most are made with steel walls welded to a steel frame. They have a closed top and doors that swing open on either end. For some of these same reasons, RedGuard’s designers began with steel when designing its first blast-resistant buildings. Because of their use across ships, trains and trucks, shipping containers must conform to ISO standards. They come in standard shapes and sizes, and can be moved using the same equipment. Blast-resistant buildings also make use of these same standards to ease their transport. So, yes, it’s fair to point out that there are a few similarities, but the differences are key. Blast-resistant building differences In designing RedGuard’s blast-resistant buildings, its engineers began with a steel frame, but unlike a standard container, they added closely spaced vertical and horizontal stiffeners. The frame acts as a “rib cage” of sorts. The ribs of the human body, closely spaced in the same way, protect the body’s internal organs. The ribs compress to protect the body, the same way the steel frame of a blast-resistant building will. In industry, this is called “dynamic load transfer” or “flex.” Talking about flex can be controversial in the blast-resistant building industry. Too much flex could be bad. That’s why RedGuard buildings are designed to minimally flex, allowing for much less deformation when compared to shipping containers or other steel blast-resistant buildings on the market. And it’s no theory: RedGuard has tested its designs to demonstrate that they provide a safe environment for occupants. Next, RedGuard uses steel sheeting, either corrugated steel walls or flat plate, welded to the frame. Shipping containers may have steel walls, and they may be rugged, but they aren’t tested for their ability to withstand a blast. Blast-resistant buildings also have engineered steel blast-resistant doors — and possibly windows, depending on how the building will be used. In contrast, shipping containers do not use blast-resistant doors or windows. Individually, the doors and windows of a blast-resistant building must be as strong as the structure itself to protect the integrity of the building’s blast-resistant envelope. RedGuard’s building design uses structural redundancy to ensure protection so the failure of one element will not cause the failure of the whole structure. The same is not true of a shipping container. Another big difference from a shipping container is the blast-resistant structure’s interior. Everything placed inside the building, like floor and ceiling tiles, electrical or plumbing components, furniture, wall coverings, etc. has to be scrutinized for its performance. This isn’t necessary in a standard shipping container. When you think of shipping containers, remember that while the humble beginnings of steel blast-resistant buildings may have started there, today they are but distant cousins. For more information about blast resistant buildings, visit us online or call (316) 554-9000.

Suppose you’ve researched different kinds of blast-resistant structures, like steel blast-resistant buildings, modular concrete blast-resistant buildings, or even blast-resistant tents or air shelters. In that case, you know that there is a lot of conflicting information about why you should buy one type over another. Since the beginning, our team has been in the blast-resistant building design business and has done its fair share of testing. They’re continuously upgrading and working on new methods of keeping occupants of hazardous areas safe.

We know that steel is a superior building material when it comes to safety, cost, time, design possibilities, and environmental considerations. Because it has the highest strength-to-weight ratio, we know steel can stand up to just about anything. Furthermore, because steel is a metal, you might be wondering about how it fares when it comes to thermal protection from extreme heat. We’re going to tell you exactly why steel is a better thermal resistance option - and why concrete comes up short.

Wichita, Kan. – Transportation Specialists from RedGuard have been awarded several awards from the American Trucking Association (ATA), the national federation that represents every sector of the trucking industry in all fifty states. Steve Petz, Vice President of Sales and Operations, Steve Crider, Safety and Compliance Officer, Alan Borovetz, Transportation Manager, and Steve Madrigal, Transportation Specialist, (pictured, left to right) attended the awards ceremony as part of the Safety, Security, and Human Resources Conference and Exhibition, held in Indianapolis on September 8-10, 2021.

This article was originally published in the September/October 2021 issue of BIC Magazine. It is re-published here in its entirety.

To those with an untrained eye, a blast-resistant building may resemble a shipping container. But the differences between a shipping container and a blast-resistant building are paramount.

This article was created for and originally published in the July/August 2021 issue of BIC Magazine. It is re-published here in its entirety and includes an opportunity to set a meeting with the writer, Chris Priddy, a subject matter expert and Director of Sales for RedGuard in the Gulf Coast region.

This article was originally published in the May/June 2021 issue of BIC Magazine. It is republished here in its entirety and includes an opportunity to schedule a meeting with the writer.

A facility siting study analyzes the strength of buildings on the premises and their ability to protect occupants in the event of a fire or explosion. It is one of the components of process hazard analysis (PHA) outlined by the Occupational Safety and Health Administration (OSHA).

What value do you place on your employees? People are the most valuable asset of your business. Protecting your staff in the course of their duties is the highest of priorities. If the nature of your work includes the use of volatile chemicals, then a blast-resistant building is a necessity to keep employees safe. Blast-resistant buildings are designed to withstand explosions in hazardous areas, so those who work inside them make it home safely every night. RedGuard builds blast-resistant buildings with the highest grade of steel to protect occupants from the effect of an explosion. Below, we will answer some of the most common questions about blast-resistant buildings.

As a leader in the industry, we do a lot of blast testing on blast-resistant buildings. If you’ve watched our videos, or read our blog, you may have heard about “blast response” in terms of buildings. Which just means, what will the building’s damages be once the dust settles? Another related term is “human response.” In simple terms, it is also quite literal. How will a human body respond to a blast when it is protected by one of our buildings? What will its injuries be?

Safety of the Employees and Equipment When you undertake a process hazard analysis and identify an explosion as a potential hazard, the safety of your employees is paramount. The nature of your work makes it impossible to situate everyone outside the blast zone. You need to provide ample protection within the hazardous area.

What Qualifies as a Petrochemical Facility?

If you've ever undertaken a building/remodeling project, even a personal one, you know it is crucial to choose the right contractor. Substandard materials, unnecessary delays, and lack of compliance are just a few of the pitfalls you must try to avoid. Finding a blast-resistant building vendor is similar to hiring a contractor, except that the stakes are much higher. Blast-resistant buildings are a vital component in high-risk industries, so it is necessary that you take all precautions to keep your team safe. So, how do you know what companies are reliable and will provide you with the best blast-resistant building? Here are a few pointers to lead you to the right company.

Costing a project is not just about the price of materials. When mobilizing resources for a blast-resistant building, we need to consider direct labor costs, business disruption during the build, and even the cost of maintenance during the asset's lifespan. All factors considered, steel is more affordable than concrete for blast-resistant buildings.

When you embark on a capital-intensive project such as a blast-resistant building, information is power. Before you tie up your finances in a building, you need to understand your vendor's blast-resistant building process. In addition, you need to understand your role in the process. Below, we walk you through the timeline and planning of a blast-resistant building.

There's a reason why Superman is known as the man of steel, not concrete. Steel is pound-for-pound, the strongest construction material. Not only is it strong, but it’s also durable. To demonstrate, decades after its construction, a 25-story building in London, the Winterton House, was due for an upgrade. When they stripped it down, they found that its steel frame was still in excellent condition. So, with just a little extra support, they rebuilt the residential units for a fraction of the cost. A blast-resistant building is designed to withstand an explosion, protect the occupants and remain standing after a destructive event. Therefore, you need construction material known for its tensile strength to keep your building (and most importantly, your team) protected.

Are you a Facility Manager or Superintendent in the Human Factors Engineering (HFE), Oil and Gas, or Petrochemical industry? If so, then you know providing the optimal blast-resistant building is a necessity to guarantee your team's safety in the event of an explosion on-site. The building you choose must be well-tested and follow the American Petroleum Institute (API) recommended guidelines. You should consider safety during an explosion in order to limit the liability of workers during the construction of the facility itself. This can be achieved by selecting a modular-style blast-resistant building constructed in phases offsite and then quickly installed by a small staff. Using modular steel blast-resistant buildings decreases both risk and interruption on your facility. The two main options for building materials of a blast-resistant building are either steel or concrete. With everything mentioned above regarding safety considerations, steel is the most viable solution of the two, and we greatly recommend it for your own facility. Steel has major advantages over concrete when constructing blast-resistant buildings, which we’ll explore below. These are four main benefits steel provides over concrete when constructing blast resistant buildings.

Once you have commissioned your desired blast-resistant building, it’s time to start thinking about the installation. With most of the build happening off-site, site preparation can happen concurrently. During the project management and the manufacture of a blast-resistant building, it is essential that you prepare your site for the new building and keep tabs on the progress of the project.

Every part of a blast-resistant building is designed to keep employees safe from an explosion. From the layout and design to the completed walls and doors, blast-resistant buildings absorb the impact of a shockwave keeping occupants safe. RedGuard units have undergone the ultimate test, withstanding blast pressure of up to 9.9 psi. The modules maintained their structural integrity and protected the occupants with minimal injury. So how do we do this? To answer that question, we'll explore what a blast-resistant building entails.

This article was co-written for the June 2021 issue of Hydrocarbon Engineering by members of the staff of RedGuard and RedGuard Specialist Services. It is republished here in its entirety.

When it comes to blast-resistant buildings, you need to ensure the integrity of the building’s engineering in order to keep your team protected in the event of an explosion. We often think about safety, but do not consider how reliable our information and products are. An extremely important aspect of integrity you should consider is where the information about products or services you are buying comes from. If your blast-resistant building company relies solely on their in-house engineers, then you are not guaranteed accurate, unbiased information. Instead, look for companies that use third-party engineers who have nothing to gain regardless of the results. Keep this in mind when analyzing data, watching blast tests, and ultimately choosing your blast-resistant building. Another aspect to consider is structural integrity, which is an integral engineering tenet that ensures that a building or structure operates for the exact purpose it was designed. Structural integrity in blast-resistant buildings (BRBs) ensures that the BRB can support its weight, perform as expected, maintain safety, and minimize risks and hazards in case of accidents that result in blasts. Structurally sound BRBs are designed to prevent buckling and other forms of malformation for the length of its expected lifetime.

We understand the lengths that our customers go through to keep themselves and their team safe. We also know that sometimes the terminology around blast resistant buildings and their blast ratings can be confusing. Some readers might actually be reading this from the comfort of a BRB and wonder how it was determined to be a safe space.

In industries and environments where vessels, infrastructure, and buildings must routinely operate under conditions of high temperature and pressure, eruptions or explosions may occur unexpectedly if safety protocols are overlooked, equipment wears out, or another problem arises. To ascertain the structural integrity of these infrastructure elements under high-stress conditions – and to assess the effects on personnel working in such environments – manufacturer blast testing on structure designs is essential. In a blast test, structures and fittings in a configuration similar to standard working conditions are subjected to a controlled explosion under test monitoring conditions. The results of such a test can provide valuable information as to the safety or otherwise of current building standards and materials, and inform the wider industry on how improvements can be made, and best practices enforced.

For many years, RedGuard has been known for its blast-resistant buildings within the oil and gas industry. It started in 2005, after a tragic event in Texas City. At the time, the company was known for the steel storage buildings that it leased to companies for their rugged and spacious storage capacity. Because they had the infrastructure and capabilities already in place, they were asked to design a protective steel modular building. The goal was to protect people the way steel containers had protected the equipment on the site of that tragedy, when personnel had perished in simple work trailers, while tool shed containers remained intact.

Across a range of industries – oil and gas, pharmaceuticals, and manufacturing to name a few – facilities and infrastructure must routinely operate under extreme conditions of temperature and pressure. Though professionals in these areas typically exercise due care and take the necessary precautions, incidents can and do occur, resulting in ruptures and localized explosions or blasts. Here, we explore why structural steel is the most suitable material for blast resistant buildings.

As the name suggests, blast-rated doors can withstand the force emanating from highly compressed air spreading outwards after an explosion. The doors are usually constructed using thick steel and come with features designed to withstand high pound-force per square inch (psi) associated with blast events. Blast-rated doors are categorized based on the psi they can withstand.

This article was originally published in the January 2021 issue of BIC Magazine. It is re-published here in its entirety.

Not all blast-resistant buildings are created Equally When it comes to blast-resistant buildings, it may seem like it makes sense to lump them all into the same category when considering their strength. However, there are differences in their design and build that can make a difference.

This press release, announcing the company's latest blast test, was sent on December 10, 2020 on behalf of RedGuard.

This article was originally published in the October 2020 issue of BIC magazine. It was written by Eric Rienbolt, one of RedGuard's subject matter experts and our Custom Projects Manager. On a daily basis, codes and regulations influence our activities. At their root, they provide minimum standards for safety, health and general welfare that allow us to safely carry out the various responsibilities we perform throughout our workday.

This article was originally published in the September 2020 issue of BIC magazine, but was edited for brevity. It is published here in its entirety. It was written by Bryan Bulling, one of RedGuard's subject matter experts and our Northeast Regional Area Manager.

The following article was originally published in the June/July 2020 issue of BIC magazine. It was written by Chris Priddy, one of RedGuard's subject matter experts and our Gulf Coast Regional Area Manager. RedGuard has been a leading designer and provider of modular blast-resistant buildings to the global market since the industry began, following a blast event in Texas City, Texas, in 2005. Our company was asked to provide a safe, blast-resistant alternative to the mobile and modular buildings on similar sites.

Planning a capital project can be a complex undertaking. Add in something like blast-resistant buildings and there are even more parts to the planning process. Goals must be set. Timelines must be arranged to avoid upsetting workflow. And you have to find a vendor with turnkey services and experience with all the intricacies of your project.

If you have a blast-resistant building on your site, you know that they require occasional service and maintenance. You may not know that there are alternatives to having the service performed by the company you purchased it from and that there could be a few minor ways to get the most out of performance. And, if you are considering a blast-resistant building purchase, you may be curious about what to expect.

The following article was originally published in the May 2020 issue of BIC magazine. It's published here in its entirety, including details that were edited out of the original article for space. It was written by Bryan Bulling, one of RedGuard's subject matter experts and our Northeastern US Regional Area Manager. While the use of blast-resistant buildings is widespread, there are still many in the industry who have not utilized modular buildings during outages and projects. Instead, they stage operations outside the facility and transport labor in and out.

Right now, essential businesses are learning to fulfill business needs in ways they never dreamed. And other businesses have been put on hold indefinitely, hopefully to return in the future. These are all in an effort to keep the country running, while we flatten the curve against the coronavirus. RedGuard has been providing workplace storage and mobile office space since 1998 and started focusing on safe space in 2005, after a refinery accident necessitated the birth of the blast-resistant building industry. We championed that cause, and now you could say that, as a company, we are the leaders in providing a variety of workplace safe spaces.

This content was created for and originally published in the April 2020 issue of BIC Magazine. It was written by Dean Alcott, one of RedGuard's subject matter experts and our Market Development Manager. The bulk of blast-resistant buildings are utilized in large refinery and petrochemical facilities. Recently, there has been a dramatic increase at midstream facilities, like fractionation plants and compressor stations, of buildings for temporary use (rentals for turnaround and maintenance) and permanent use (control rooms and operator shelters).

If you’ve purchased a blast-resistant building, or even if you’re still in the bid phase considering your options, you may be wondering what happens once you send in the purchase order. Once the deal is done, is it just a matter of waiting?

The following article was originally published in March 2013. It was written by our company's founder, Jeff Lange. We've updated it to reflect current industry facts and trends. Although there are no regulations for the design and construction of blast-resistant buildings, many of us are working toward that goal. In the meantime, you need to ensure the protection of your team. With so many options available, it can be challenging to know which vendors to trust and what questions to ask. We are here to help you navigate the buying process. Below, we cover the five key questions you should be able to answer before deciding on a blast-resistant building company. By getting clear answers, you'll be able to choose a building that provides you and your team the peace of mind you deserve. Looking for more info? Check out our comprehensive guide to blast-resistant buildings. 1. Was the Module designed and tested by a blast expert? The science of blast-resistant building design is no longer a new science, but it is still true that only a small group of experts have tested their designs. Make sure your blast-resistant building design has been taken off the drawing board and successfully blast-tested under the supervision of a well-credentialed third-party engineer. There's no shame in asking about your vendor's "experts." Even if they are civil or structural engineers, it's worth knowing about their training and background. Do they have years of experience in the science of blast-resistant design, or did they take a three-day course to qualify them?

Choosing a blast-resistant building can be tricky. It’s not just a matter of deciding on a design and picking the amenities you want. Some factors come into play, and without the right partner or planning, it can seem like a complicated maneuver to get what you need to protect your site.

Representing our brand, CoverSix Shelters, we are attending NATO's Industry Day, hosted by the Military Engineering Centre of Excellence. The conference is Wednesday, December 4, in the city of Ingolstadt, in Bavaria, Germany.

This blog post was originally published on November 26, 2019, but it has been updated with current information on June 19, 2023. If you’ve worked in the oil and gas industry, you’ve probably heard a lot about OSHA regulations, or the term Process Safety Management. This article will touch on just one part of that system, the process hazard analysis, and the facility siting study that it will call for. The cost of a facility siting study is not an expense that one generally looks forward to. Still, when it could mean the difference between proactively spending money on a study, versus reactively spending money to pay for repairs, lawsuits, or damages, it’s easy to see the clear choice. RedGuard, for many years a leader in designing blast-resistant buildings, also offers niche engineering services specifically related to explosion resistance in classified areas. We use third party experts including specialists in the energy sector, risk management, as well as structural engineers, and chemical engineers with many years of experience in the analysis of impact and blast response. Our expertise in blast response comes from being pioneers in the industry.

Thankful. Grateful. Appreciative. Agradecida. Dankbaar. Asante. Reconnaissante.

At RedGuard, we realized from the beginning that having a culture centered around safety just made sense. We create a product designed to keep people safe, to ensure that at the end of the day, someone working in one of our buildings is going home to their family, even if the unthinkable happens.

Developing good safety habits in a manufacturing setting, refinery, or other industrial setting is the first step in cultivating a culture where safety is the first priority. This is beneficial for legal reasons if you're the person responsible for ensuring the safety of your team, but, as a short-term benefit, you can watch for improved morale. The long-term benefit is improved workplace health and safety performance and a culture that sustains itself when employees embrace safety and set an example to new teammates. We sat down with Steve Crider to discuss these benefits.

We’ve written recently about the problems with blast-resistant buildings, and one problem that we hear about sometimes has to do with blast-resistant doors. Blast-resistant doors are made of steel and weigh-in at around 450 pounds. That’s a lot of weight for a door, considering the average solid-core door on a home weighs well under 100 pounds.

Purchasing a blast-resistant building is no small responsibility to undertake. It involves months of planning (sometimes more than a year), depending on the scope of the project. Part of the due diligence on an investment of this size and magnitude is not only looking for benefits but also in looking at the challenges that one might encounter.

RedGuard will be exhibiting at ABC of Southeast Texas' 25th Outdoor Extravaganza on October 24, at Ford Park in Beaumont, Texas.

Every industry has its jargon, and after a while, it’s easy to forget that not everyone understands the terminology that we often hear on an everyday basis. This is especially true if you’ve just started in your career and haven't learned it all yet. Even those who have worked in an industry for a long time may not want to admit they don’t know the meaning of a common acronym, even if they understand its usage.

This content was created for and originally published in the May 2019 issue of Chemical Engineering. It was written by Bryan Bulling, one of RedGuard's subject matter experts and our Northeastern US Regional Area Manager. In March of 2019, two separate explosions and fires in the Houston area reminded those of us who work in, or close to the chemical industry, of the risks and dangers present in chemical facilities. Chemical plants in Crosby and Deer Park, Texas both witnessed explosions and fires that resulted in injuries, damage, environmental impact, and negative public blowback. In both cases, it took several hours or more for crews to regain control over the incidents. In the meantime, nearby residents, schools, and businesses hunkered down under shelter-in-place orders. Both facilities are reportedly named in lawsuits.

In an industry that is as young as that of blast-resistant buildings, much of the terminology is still very new. This industry only came to be in 2005, after an explosion at a Texas City refinery that killed 15 people and injured nearly 200.

RedGuard will exhibit at the Voluntary Protection Programs Participants' Association (VPPPA) Safety+ National Symposium, held August 27 - August 30 at the Ernest N. Morial Convention Center in New Orleans, LA. You will find RedGuard at booth #441.

In the oil and gas industry, there are no federal laws or regulations that control what precautions a facility has to take to maintain a protective environment in the event of an explosion on their site. (OSHA dictates a Process Hazard Analysis every five years, but leaves the methods of fulfilling that open to interpretation.)

This article was originally published in September of 2012. It has been updated to reflect current industry findings. In the blast-resistant building industry, we toss around the term "response level" all the time and assume everyone knows what it means. And maybe everyone here does, but the difference between a low response building and a high response building can mean the difference between life and death, so it's worth a closer look, even if you already know the basics. And, if you don't yet know the basics? it might be a good idea to read up on blast resistant buildings, from cost to common issues, to questions to ask before you buy. We've written the ultimate guide to blast-resistant buildings.